Hey guys,
It's been a long time since last update. Sure enough, I did state in my first post on this blog that work might be days apart, or months apart, but since October nothing has happened on this blog. It's been a bumpy ride, to say the least. After me and my former girlfriend split last summer I met a great girl. We've been working on our relationship since then and it's been great, even though she lives 1000 km away in our neighbor country - Norway.
So what about the Cordoba? No worries guys, even though the blog hasn't been updated the project has not died. I've been focusing on getting new parts and I kind of rethinked the whole idea. Initial thought was to do a complete restoration, including getting the whole thing painted again. However, I no longer think there's a point in this.
The body of the car is in excellent condition except for the bottom. There's rust around the edges of the fender(around the wheels) and on the bottom of the doors. Also, the floor needs some new metal. But why redo the entire car just to fix these issues? Here's a pic so you get what I mean. Would you consider a paint job if this is the general condition of the car?
So, basically, I will have the rust issues fixed, and get the paint shop to utilize the natural shapes of the car to disguise the sometimes visible difference in the tone(old paint vs new paint). My first priority will be to get the engine compartment and frame in shape again. This is because I have now saved up the money and bought the parts necessary for the engine restoration shop to complete their job. It's just a short matter of time before I have the engine, and can complete it myself. I will drop it in the restored engine compartment, to be able to drive the car to the body shop to have rust issues fixed!
Now for some candy, this is what I bought for the car so far. A picture and a complete list:
* Keith Black Performance Piston and ring kit(KB240KTM-020)
* Mr. Gasket Ultra-Seal full gasket set(MRG-5994)
* ARP Main cap bolt kit(140-5001)
* ARP Connecting rod bolt kit(145-6402)
* Clevite Camshaft bearing set(SH876S)
* Sealed Power Main bearing set(4094M)
* Sealed Power Connecting rod bearing set(8-2320CP)
* Trans-Dapt Performance Timing cover(9392)
* K&N Performance Gold Oil filter(HP-3001)
* ProForm Freezeplug kit(66558)
* Trans-Dapt Performance Engine oil dip stick and tube kit(9225)
* 440 Rear main seal cap + bolts and seals
* ARP Engine accessory bolt kits(545-9801)
* MSD CDI Multi-Spark Ignition(5520)
* MSD Blaster SS Coil(8207)
So, what do you guys think? Am I off to a good start or what? ;)
Tuesday, February 25, 2014
Friday, October 18, 2013
A year of chaos
Wow! Just wow! That's pretty much all I can say about the year 2013. I haven't been able to focus on this project at all because of the life changing events starting with the breakup with my girlfriend. We had been together for 3,5 years when all of a sudden she decided to leave and completed the process in 3,5 days. Granted we'd not been together for a life time, it still turned my life upside down.
All of a sudden expenses were 50% higher and I was forced to take actions for my financial situation. The worst was without a doubt the fact that I had to decide to move out of the house where I've been living for a couple of years.
However, when I started to get back on my feet I realized I had an opportunity to actually straighten things out that was close to impossible because I was tied to a relationship and obligations earlier. I will swallow my pride and move to my parents house for a few months. This way I can use most of my salary on two main things: A loan at my bank and the '75 Chrysler Cordoba! ;)
I received word from the engine restoration shop a while back and the verdict was just great. I mentioned earlier that I have a documented 31 000 miles on the engine, which must be seen as very little for a 38 year old car so I wasn't really expecting something bad and sure enough. Most of the engine was in perfect condition and the only real wear was within the cylinders which were slightly bigger than usual.
The shop said I could leave it at that but they recommended I did a small bore and go with slightly larger pistons and rings. They instructed me to order standard bearings for camshaft, crankshaft and connecting rods because there were no traces of wear and the crankshaft needed no machining whatsoever. The heads were in equally good condition and only needed leveling and decking, and the valve seats cut.
So, as soon as I get out of the house and all my expenses are cut off I will order the bearings and pistons for the restoration shop and work will continue. I will try to do another update from the garage soon. Also, I want to tell you guys that I changed my mind on going with Edelbrock Performer stuff, and will upgrade camshaft, carburetor and intake to the Edelbrock Performer RPM kit instead.
I think this article may be of particular interest to anyone restoring their 400 big block engine:
http://www.carcraft.com/techarticles/ccrp_1207_chrysler_b_series_400_hemi_power_at_half_the_cost/viewall.html
All of a sudden expenses were 50% higher and I was forced to take actions for my financial situation. The worst was without a doubt the fact that I had to decide to move out of the house where I've been living for a couple of years.
However, when I started to get back on my feet I realized I had an opportunity to actually straighten things out that was close to impossible because I was tied to a relationship and obligations earlier. I will swallow my pride and move to my parents house for a few months. This way I can use most of my salary on two main things: A loan at my bank and the '75 Chrysler Cordoba! ;)
I received word from the engine restoration shop a while back and the verdict was just great. I mentioned earlier that I have a documented 31 000 miles on the engine, which must be seen as very little for a 38 year old car so I wasn't really expecting something bad and sure enough. Most of the engine was in perfect condition and the only real wear was within the cylinders which were slightly bigger than usual.
The shop said I could leave it at that but they recommended I did a small bore and go with slightly larger pistons and rings. They instructed me to order standard bearings for camshaft, crankshaft and connecting rods because there were no traces of wear and the crankshaft needed no machining whatsoever. The heads were in equally good condition and only needed leveling and decking, and the valve seats cut.
So, as soon as I get out of the house and all my expenses are cut off I will order the bearings and pistons for the restoration shop and work will continue. I will try to do another update from the garage soon. Also, I want to tell you guys that I changed my mind on going with Edelbrock Performer stuff, and will upgrade camshaft, carburetor and intake to the Edelbrock Performer RPM kit instead.
I think this article may be of particular interest to anyone restoring their 400 big block engine:
http://www.carcraft.com/techarticles/ccrp_1207_chrysler_b_series_400_hemi_power_at_half_the_cost/viewall.html
Monday, March 25, 2013
Day 25 - Engine restoration shop
Okay, so time for another update with some nice progress. A few months ago I told my work colleague that I was restoring my car. Turns out his family had an engine restoration shop since 1979. He took care of all the arrangements and I was promised to be able to help out myself to reduce the price. This is the story. :)
That's it for today! I was hoping we could get one of the guys working at the shop to go there over the weekend but there wasn't any time so I left the stuff for machining during the week. Once I know more about the progress I will be sure to update. Sadly there will not be any pictures of machining, but I think we'll survive!
...and even luckier, it was at a perfect height so I could easily put the engine down on my own. |
On Saturday me and my colleague and great friend Hans went to the restoration shop Motorrenovering AB in Ljusdal, Sweden. They had large premises and lots of nice and expensive machinery. Apparently they are very successful and have a lot of work! |
Unloading the engine to get started! |
The heavy and greasy, but bare 400 cui engine block. |
Camshaft, crankshaft, rocker arm shafts, valve covers and some other minor stuff getting ready for the first hot tanking. I'm happy at this point. :) |
Most of the grease and dirt is gone, but still some rust and paint. |
Washing by hand, to get rid of most of the dirt. |
And then blowing everything clean with compressed air, so that water wasn't still there in the cavitys. |
The engine block after the first hot tanking... |
Getting the hot tanked pistons ready for ultra sonic cleaning. These will probably not get back on the engine, but we cleaned them anyway. You never know... |
Making sure everything is arranged and that we agree on the positions. The man on the picture is my colleagues father. |
The engine block after two runs of hot tanking. I am moving it over to wash it by hand... |
A lot cleaner than it was before visiting the shop! :) |
Another picture of the pretty clean engine block. |
All the stuff I brought organized for the employees who will attend to it during the week! Everything is prepared for them! |
Once again, double checking to make sure the pistons are in their correct places since this is very important. |
Some paint, some surface rusting, but otherwise clean components! |
And finally. I was thinking on going with these pistons when I assemble the engine again. What do you think? ;) |
Monday, March 11, 2013
Day 24 - Empty engine block!
Finally. If something is a milestone, this is it! The engine block is now completely stripped from all components. Everything is bagged and tagged and I've been sure to photograph almost everything.Once again the garage neighbour Micke joined me to help out. Great thanks mate!
That's all! I will continue updating the progress on the vehicle itself, and in a couple of weeks I'll get back with photos from the restoration shop! Stay with me! :)
The oil pump housing was still in place. A couple of firm strikes with a rubber head mallet, and it gave in... |
...this is what the inside looks like. |
Pliers did the trick... |
The crankshaft removed. You can notice that the drive plate is no longer attached to it. It was disconnected today but I forgot to take photos of it. It only goes back one way, so it's an easy deal. |
Engine block with lower main bearings still in place. |
And not to loose any bearings we reattached the main caps. This was REALLY tricky. No tolerance whatsoever. Hitting very carefully with a rubber head mallet did the trick. |
Camshaft slowly coming out! :) |
Finally. An empty engine block! Just a few bearings and smaller core plugs in place, but the restoration shop will deal with that! |
Kind of surrealistic. I did this. It took me some hours, but I can finally look back and say I managed to get everything a part! Hopefully I'll get it together again! ;) |
Saturday, March 9, 2013
Day 23 - Smaller update
Hey guys,
Just spent two hours in the garage, looking everything through and reading some info in my manuals. I decided to do some minor work while I was there.
I decided not to remove the main caps entirely. I was thinking I should ask someone for a hand. This is for two reasons, I really need to keep track of the caps and bearings to make sure they go back the same way, and the crankshaft can be quite heavy, so I should not take any risk.
A final question. The drive plate is still in place on the end of the crankshaft. According to my documentation I should separate them, but use white paint to mark the position of the drive plate to the crankshaft. Where would be a suitable spot for this marking? Or would it be a better idea to leave the driveplate in place and let the engine restoration shop deal with it? I would assume it just comes out with the crankshaft and I could keep them together?
Thank you all.
Just spent two hours in the garage, looking everything through and reading some info in my manuals. I decided to do some minor work while I was there.
I decided to remove the crankshaft and camshaft sprockets plus the timing chain. There's a bolt in the center of the camshaft sprocket... |
In order to avoid the crank from rotating I put a screwdriver through the drive plate against the block. Removal was easy. |
Both sprockets needed a little persuation. Two larger screwdrivers or pry bars are sufficient if you are careful. |
Sprockets and chain disassembled. Time to move on to the final steps of the crankshaft removal. |
As a last step I loosened all of the main caps one quarter turn. After this they were removable by hand. |
A final question. The drive plate is still in place on the end of the crankshaft. According to my documentation I should separate them, but use white paint to mark the position of the drive plate to the crankshaft. Where would be a suitable spot for this marking? Or would it be a better idea to leave the driveplate in place and let the engine restoration shop deal with it? I would assume it just comes out with the crankshaft and I could keep them together?
Thank you all.
Thursday, March 7, 2013
Day 22 - Engine block! Almost there!
It's been a long long time. Truth is I've not been in shape at all for months. I'm still not in a good place but I decided a trip to the garage would be some therapy. My friend HÃ¥kan and the garage neighbour Micke joined me for some additional hands. Big thanks to them! This is kind of an important post, a bit of a milestone. In my latest post I promised to get back on the oil pump internals so I will start discussing this matter.
When I removed the distributor I forgot to pull out the drive gear that is attached to the bottom of it. It stretches down to the oil pump via a shaft.
That's all for todays post! You have to admit I'm really getting there! ;) The last weekend of this month, me and my colleague will head to his familys engine restoration shop to get things cleaned and measured. Can't wait to update about this!
When I removed the distributor I forgot to pull out the drive gear that is attached to the bottom of it. It stretches down to the oil pump via a shaft.
Distributor drive gear coming out. When it was removed, the oil pump internals fell out from the bottom of the engine block. |
This is what it looks like where the oil pump used to go... |
This picture shows how the distributor drive gear attach to the oil pump, straight through the block. Providing kind of a double functionality. |
I went on to remove the crank shaft pully. Attached with 5 bolts. |
Crank shaft pully removed, showing the harmonic damper or vibration damper. Without this the engine would vibrate to pieces. |
Once harmonic damper is disassembled, it is possible to remove the timing cover. The top 4 bolts are one size and the bottom 4 are another. Interestingly enough. |
Picture showing our enhanced markings. |
Piston 1 with connecting rod, labeled and reassembled in box. Also, the two halves of the connecting rod was already stamped from factory, further giving a good idea which is which. |
Three pistons in the box. |
All pistons and connecting rods removed from the engine block! |
Labeled and organized. I will buy some plastic bags that I can wrap around each connecting rod, to make sure the bearings can't get far from their correct rod. |
And finally, placed the box, with everything numbered in front of the engine, to demonstrate orientation. |
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